Agility is the new buzzword in Leica Wetzlar
In a recent video, the director of operations, Mr. Stankovic, explains how cameras are assembled in the current workflow in the Wetzlar buildings. To give you some context, the classical way of manufacturing, serial numbers allocation and assembly may be elucidated.
When Leica had only two camera systems (the R- and M-line) with a range of lenses, the workflow was like this: the product manager decided how many cameras and lenses were to be made, based on demand and sales forecasts. Then for every camera and lens a batch of serial numbers was reserved and the production of such a batch started. The production of every batch required time, because the batches were made in succession. This had the consequence that some products were temporarily unavailable or (worse!) did not sell at all and were in stock for a long time. This method was transparent, but had the danger that capital was destroyed. The manufacturing method was a version of the very old assembly line: a line of workstations was established and on every workstation one person assembled some parts of the product.
The agility concept implies that the production responds very quickly, if not immediately to market movements. A new product requires a fast production run to have enough items available, but the demand of existing products also needs to be satisfied. Therefore the new method is to have a number of assembly stations where one person assemblies up to ten different products (presumably in a period between a day and a week). This method explains a few things: serial numbers are now almost allocated at random, the product quality is less than what it was. Classical cameras (like the M-A) are organically assembled from a number of parts. That is why one person on one workstation assembles one camera at a time. This can be done because demand is low.
Modern digital cameras are assembled with subgroups (like shutter mechanism and electronic boards) and every assembly stage is controlled by computer. This makes it easier to assemble a variety of products in a short period. For lenses the same method is implemented.
The advantages are clear: hardly any obsolete stock and a fast reaction to changing demands. The disadvantage? Think for yourself!
November 2020
October 2020
July 2020
June 2020
May 2020
April 2020
March 2020
February 2020
January 2020
December 2019
November 2019
October 2019
September 2019
May 2019
April 2019
March 2019
February 2019
January 2019
December 2018
November 2018
October 2018
September 2018
August 2018
July 2018
June 2018
May 2018
December 2017
September 2017
August 2017
July 2017
June 2017
May 2017
April 2017
January 2017
December 2016
November 2016
October 2016
September 2016
August 2016
May 2016
April 2016
March 2016
February 2016
January 2016
December 2015
November 2015
October 2015
September 2015
August 2015
July 2015
June 2015